What are the tensile strength and elongation requirements for cable sheaths?
Per IEC 60811-501, typical:
- PVC sheath: tensile ≥12.5 MPa, elongation ≥150%
- LSZH sheath: tensile ≥10 MPa, elongation ≥150%
- Rubber sheath: tensile ≥10 MPa, elongation ≥250%
After ageing (100°C, 7d), retention ≥80%. Specific values vary by product standard.
Source: IEC 60811-501 & product standards.
What is the difference between withstand voltage and breakdown voltage of a cable?
Withstand voltage: test voltage (2–2.5× rated) applied for 1 min, must not break down. Routine test.
Breakdown voltage: critical voltage causing insulation failure, much higher, used for destructive sampling.
Relationship: breakdown ≥ withstand × factor (usually 1.2–1.5). Standards: IEC 60227-2 (withstand), IEC 60243 (dielectric breakdown).
What is the international standard for cable color coding (phase colors)?
| Region | Phases L1/L2/L3 | Neutral N | PE |
|---|---|---|---|
| EU (IEC 60446) | brown / black / grey | blue | yellow/green |
| US (NFPA 70) | black/red/blue (120/208) brown/orange/yellow (277/480) | white or grey | green or bare |
| China (GB 50303) | yellow / green / red | blue | yellow/green |
Yellow/green reserved for PE only.
How to choose between fiber optic and copper cable in industrial environments?
Distance: fiber (km) >> copper (≤100m for Ethernet).
EMI immunity: fiber immune; copper requires shielding.
Cost: fiber material higher, connectors expensive; copper lower.
Environmental: fiber sensitive to bend/tension; copper more robust.
Fiber for long distance, high EMI, lightning risk; copper for short, mobile, cost-sensitive.
What are the differences between coax types RG6, RG59, RG11?
| Type | Impedance | Center cond (mm) | Attenuation (100m@100MHz) | Typical use |
|---|---|---|---|---|
| RG59 | 75Ω | 0.58 | ~11 dB | Short video, CCTV |
| RG6 | 75Ω | 1.02 | ~6.5 dB | Satellite, CATV, HD |
| RG11 | 75Ω | 1.63 | ~4 dB | Long runs, outdoor |
Per MIL-C-17 or IEC 61196-2.
What are the main differences between control cable and power cable?
| Feature | Control cable | Power cable |
|---|---|---|
| Cores | many (2–61) | few (1–5) |
| Cross-section | ≤10mm² typical | up to thousands mm² |
| Voltage rating | 300/500V or 450/750V | 0.6/1kV or higher |
| Application | Signals, control panels | Power distribution |
| Standard | IEC 60227, IEC 60502-1 | IEC 60502-1 |
Source: IEC 60227, IEC 60502.
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